DESIGN & PROTOTYPES
Design & Prototypes from Ball Service Group
Ball Service Group is able to design and build complex weldments. Our skilled staff members are well trained to produce innovative designs which will enable our customers to have their product specifications maximized at an economical price.
Since 1987, Ball Service Group (BSG) has been providing innovative design and prototype services to support a wide range of industries, including automotive, mining, construction, and environmental sectors. Our design team combines industry knowledge with advanced technology to deliver custom solutions that meet exact project requirements. From concept development to fully functional prototypes, we ensure precision, innovation, and quality in every project.
Why Choose Ball Service Group?
High Capacity
Our design and prototype division is equipped with cutting-edge tools, including CAD software, SolidWorks 3D modeling, and 3D printing technology. This enables rapid prototyping, design optimization, and efficient development cycles — turning ideas into tangible solutions quickly and accurately.
High Tolerance
We focus on delivering precise designs and prototypes that meet tight tolerances and functional requirements. Our expertise in modeling, analysis, and prototype manufacturing ensures that every component performs exactly as intended before moving into full production.
Pickup & Delivery
Completed prototypes and design outputs can be picked up at our facility or delivered directly to you, providing seamless support for your project timelines.
3D Printing Capabilities
Our carbon fiber composite 3D printers print beautiful, reinforced parts with a full range of continuous fibers. For all designs & prototypes, BSG's system is the ideal solution
Capabilities:
Aluminum-strength, long-lasting fiber parts.
Best-in-class surface finish thanks to extremely versatile micro carbon fiber filled nylon material.
Compatible with numerous materials: Onyx, Nylon, Smooth TPU 95A, Precise PLA, Carbon Fiber, Fiberglass, Aramid Fiber (Kevlar®), and HSHT Fiberglass.
Build Volume Capability:
Width 320 mm
Depth 132 mm
Height 154 mm
Prototypes That WORK
In-House Testing and Trialing
We conduct in-house testing and trials of the prototype before delivery. We ensure the finished product will arrive at the customer’s facility and be completely ready for its intended purpose.
We guarantee that our professional team has the knowledge and experience to complete your project successfully. We can meet the expectations of various demanding industries.
Versatility Where It Matters
Access the versatility you need to bring your ideas to life. BSG's design and prototype services include:
3D CAD Modeling and Design
SolidWorks Simulation and Analysis
Rapid 3D Printing for Prototyping
Concept Development and Engineering Support
Functional Prototypes for Testing and Validation
Design for Manufacturability Consultation
Custom Part and Assembly Modeling
Drawing Creation and Documentation
Industries & Applications:
Our design and prototype services cater to a variety of industries, including:
Automotive: Concept designs for Material Handling Equipment (MHE), Prototypes for Dollies, Racks, Brackets, and Robot Mounts
Construction: Structural component design, Custom Features and Assemblies, Portable and Temporary Structure Development
Environmental: Equipment and solutions for environmental management and sustainability initiatives
How To Get Started
Step #1 - Contact us about your design or prototype needs via the form below.
Step #2 - Share your concept details, drawings, or ideas — or let us assist in developing them.
Step #3 - We will review your requirements and create a design or prototype tailored to your project.
Step #4 - You receive your completed design files or physical prototype, ready for the next phase.
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Frequently Asked Questions
What software do you use for design projects?
We primarily use advanced CAD software and SolidWorks for modeling, simulation, and design development.
Can you create a prototype from a concept only?
Yes, we can assist from the concept phase, creating detailed models and prototypes even if you don't have finalized drawings.
What types of prototypes can you produce?
We produce both visual prototypes (for design validation) and functional prototypes (for testing and operational evaluation).
How long does it take to complete a prototype?
Project timelines vary based on complexity, but our 3D printing and modeling capabilities allow for rapid turnaround.
Do you offer design consulting?
Yes, we offer full design consulting services, including design for manufacturability, structural analysis, and material selection guidance.