Structural Steel Beam Fabrication Costs & Process

 

February 2nd, 2025, Metal Fabrication, Steel Fabrication

 

When it comes to constructing strong and reliable structures, structural steel beam fabrication is paramount. The fabrication of these beams combines engineering expertise, advanced technology, and high-quality materials to meet the specific needs of each project. In this article, we will delve into the multifaceted fabrication process, outlining the essential steps involved. From the careful selection of materials to the intricate cutting, shaping, and welding techniques employed, everything is covered here. We'll provide a breakdown of the associated costs, allowing you to understand the financial considerations of your structural steel beam projects.

 

 

Structural Steel Beam Fabrication Process

 

How does the process of creating a structural steel beam work from start to finish? We’ll give you a glimpse into the steps we take:

1. First, we select the high-quality steel materials needed for the project. During the material selection process, it’s important to consider not only the technical specifications but also how the materials align with the project’s design requirements and budget constraints. For example, alloy steel typically costs more than carbon steel.
2. Once these materials are acquired, they are cut to the required lengths. These lengths are predetermined with detailed design specifications and sometimes refer to a pre-made prototype.
3. Using specialized equipment like rolling mills, drill presses, and welding equipment, I-beams, H-beams, and channels are created. True to its name, an I-beam has a cross-section resembling the letter "I," while H-beams have a cross-section that looks like the letter "H". They are then fabricated using saws, drills, coping, cutting, and welding.
4. After shaping, the steel is welded together to form the structural frame. This includes welding to join different sections, drilling holes, and punching to create more holes and notches.
5. Although this step is optional, certain projects require reinforcement or treatment of the flanges and webs. The flanges refer to the top and bottom horizontal components of the beam, while the web is the vertical component that connects the flanges. Both play critical roles in determining the beam’s overall strength and stiffness.
6. Next is inspection, a common part of manufacturing operations that ensures all projects are executed with top quality, precision, and durability.
7. The final step is finishing. Steel beams can be painted or coated for corrosion resistance and improved aesthetic appeal. When complete, the client either picks up the finished project themselves, or our delivery drivers transport it to the construction site.

 

 

 

Structural Steel Beam Fabrication Cost Breakdown

 

It’s nearly impossible to find a general number that accurately reflects the full range of structural steel beam fabrication projects taking place today. The cost will ultimately depend on the complexity of your project. Although we can’t provide a specific number, we’ve categorized different cost areas to better understand what contributes to the total.

 

Labor Costs

 

Structural steel beam fabrication requires skilled laborers capable of executing the project at the desired speed and quality. This includes technicians who can shape, weld, drill, and finish. If you choose to employ and pay the skilled laborers yourself, you must account for hourly wages, benefits, and overhead costs. It usually costs less to outsource your project to a qualified manufacturing company, such as BSG.

 

By working with BSG, you don’t need to worry about labor costs, equipment, or material selection. Our state-of-the-art facility houses some of the industry’s best metal fabrication equipment, including milling and laser cutting machines. Trust our trained and certified technicians to bring your vision to life with unparalleled speed and precision. For over 35 years, we’ve been dedicated to completing high-quality structural steel beam fabrication projects for our clients.

 

Wondering what it costs to outsource structural steel beam fabrication? Get a quote today!

 

Machinery and Equipment

 

Various equipment and machinery can execute structural steel beam fabrication projects. CNC machines, welding equipment, and cutting tools are all used in the structural steel beam fabrication process and incur additional costs. Additional expenses such as operational costs, maintenance, depreciation, and electricity will all contribute to the total project cost.

 

Transportation and Handling

 

The steel beams will need to be transported to the applicable construction site once completed. Costs include freight charges for handling, lifting, and transporting heavy beams, loading and unloading, and specialized packaging to protect the steel beams.

 

The cost ranges, contact us to get a quick quote on a project!

 

 

How Long Does It Take to Fabricate Steel Beams?

 

The timeframes displayed below are a general estimate and are subject to change based on the size and complexity of the project, as well as the capacity of those executing the project. This section is meant to give a general idea of timing:

 

• Design and Engineering: 2-4 days
• Material Procurement: 4-8 days
• Cutting and Shaping: 1-2 weeks
• Welding and Assembly: 1-2 weeks
• Finishing and Coating: 2-5 days
• Inspection and Testing: 2-3 days

 

Best Steel Beam Fabricators in Ontario

 

Consider outsourcing your steel beam fabrication project to qualified manufacturing professionals like BSG. Since 1987, we’ve worked with commercial and consumer clients, ensuring their projects meet quality standards. Whether it's designing prototypes, metal fabrication, or quality inspection, our skilled team is happy to support you.

 

Request a quote for your next structural steel beam fabrication project.